Shatter Envelopes

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    Built with a rigid shell, shock-absorbing interior, and moisture-resistant barrier, these shatter envelopes are engineered for one purpose: getting fragile products safely from A to B without the mess, the stress, or the refund requests. Whether you’re shipping concentrates, glass containers, or fragile lab items, this is the only envelope that delivers real protection no bubble wrap or double-boxing needed.

    Description

    Description

    When it comes to shipping fragile concentrates, every detail counts. Standard bubble mailers fail more often than they succeed leaving you with refunds, replacements, and frustrated customers. Custom shatter envelopes are the solution the concentrate industry has been waiting for: lightweight yet rigid, shock-absorbing, moisture-resistant, and designed to survive the toughest shipping conditions.

    These aren’t just envelopes. They’re protection, presentation, and peace of mind in one package.

    Why Standard Bubble Mailers Just Don’t Cut It

    If you’ve ever shipped oils, vials, or delicate glass in a bubble mailer, you know the risk. Despite layers of padding, products still arrive broken or compromised.

    The real problem? Bubble mailers only cushion, they don’t protect. They collapse under pressure, lack structure, and can’t stop crushing, bending, or puncturing during transit.

    The result:

    • Refund requests that drain profits

    • Negative reviews that harm reputation

    • Lost customers who never return

    With shatter envelope packaging, you eliminate those risks. Each envelope provides rigid protection with a sleek, professional design so products arrive intact and your brand image remains polished.

    What Makes Our Rigid Shatter Envelopes Superior

    Every envelope is engineered with industry-specific features that bubble mailers lack:

    • Rigid Core Protection – Prevents bending, crushing, or pressure damage.

    • Shock-Absorbing Interior – Built-in cushioning keeps fragile items secure.

    • Airtight & UV-Protective Options – Preserve potency, freshness, and integrity of concentrates.

    • Tamper-Resistant & Child-Safe Seals – Compliance-ready packaging for regulated industries.

    • Moisture & Dust Barrier – Ensures a clean, dry, and preserved product.

    • Writable & Print-Ready Surface – Apply labels, stamps, or direct print with ease.

    Whether you’re shipping premium shatter, glass cartridges, or small concentrate jars, these envelopes deliver next-level protection without bulk.

    Ultra-Thin, Ultra-Tough: The Right Balance of Protection & Shipping Efficiency

    Unlike bulky boxes or multi-layered wraps, shatter envelopes strike the perfect balance between durability and efficiency:

    • Lightweight Design – Reduces shipping costs while maintaining strength.

    • Slim Profile – Maximizes storage space and lowers fulfillment expenses.

    • One-Step Packaging – Just insert, seal, and ship no extra wrap required.

    In short: fewer damages, fewer returns, more savings.

    Regulation-Friendly Packaging for Concentrates

    In industries with strict compliance requirements, packaging is about more than protection it’s about legality and trust.

    Our shatter envelope packaging supports compliance with options like:

    • Tamper-evident seals for added consumer confidence

    • Child-resistant features that meet regulatory standards

    • Custom labeling space for strain info, dosage, or handling instructions

    • Eco-friendly materials for brands prioritizing sustainability

    That means less stress over packaging compliance and more focus on growing your business.

    Custom Printed Shatter Envelopes: Branding + Protection

    Why settle for plain when your packaging could double as a marketing tool?

    With custom shatter envelopes, you can:

    • Print your logo, patterns, or artwork directly on the surface

    • Add brand colors and finishes (matte, gloss, or soft-touch)

    • Create exclusive unboxing experiences customers remember

    • Stand out in retail displays or subscription boxes

    Packaging isn’t just about getting products from A to B it’s your silent salesperson, making every order feel premium.

    How to Pick the Perfect Shatter Envelope Size & Material

    Choosing the right envelope depends on your product type:

    • Flat shatter packs → Slim envelopes with airtight seals

    • Glass or vial packaging → Rigid envelopes with extra padding

    • Multiple item shipments → Larger envelopes with reinforced sides

    • Eco-friendly brands → Recycled kraft or biodegradable options

    Not sure what’s best? Our packaging specialists provide free consultations to recommend the perfect fit.

    Our Packaging Credentials: Experience, Certifications & Trust

    When fragile products are on the line, trust matters.

    • 10+ years in custom packaging for eCommerce and concentrates

    • Trusted by top dispensaries, retailers, and direct-to-consumer brands

    • Quality Control Tested to ensure consistent strength and reliability

    • Samples & 3D Proofs Available before full production

    • Eco-Certifications including recyclable and biodegradable material options

    This isn’t just packaging. It’s experience-backed reliability.

    How It Works: From Order to Protected Delivery in 3 Steps

    1. Choose Your Size & Material – Select from standard or custom shatter envelopes.

    2. Upload or Create Your Artwork – Add branding, compliance info, or leave plain.

    3. Approve Proof & Ship with Confidence – Once approved, your envelopes arrive flat and ready to use.

    Simple. Fast. Reliable.

    FAQs About Shatter Envelopes

    Why are standard bubble mailers not enough for shatter?

    They lack rigidity, collapse under weight, and don’t protect against crushing or punctures. Shatter envelopes provide structured, impact-resistant protection.

    How do shatter envelopes preserve potency?

    Options with airtight seals and UV protection prevent exposure to air, light, and moisture helping concentrates stay fresh and effective.

    Are shatter envelopes child-safe or compliant?

    Yes. We offer tamper-evident and child-resistant features to support compliance in regulated industries.

    Can I order custom printed shatter envelopes?

    Absolutely. From logos to full-color branding, we print on both sides to create a premium unboxing and retail experience.

    Do they come in eco-friendly materials?

    Yes. We offer recyclable kraft, biodegradable options, and soy-based inks for sustainable packaging.

    What sizes are available for shatter envelopes?

    We offer multiple stock sizes and fully custom dimensions to fit concentrates, extracts, or small accessories.

    Are shatter envelopes smell-proof?

    Yes. With optional odor-barrier layers, they keep contents discreet and secure.

    Do you provide foil-lined or mylar options?

    Absolutely. Foil or Mylar linings add durability, heat resistance, and longer shelf life.

    Can shatter envelopes be heat-sealed?

    Yes. Many of our envelopes support heat sealing for tamper resistance and extended freshness.

    What printing finishes are available?

    Choose from matte, gloss, metallic foils, spot UV, and embossing for a premium look.

    What’s the minimum order quantity (MOQ)?

    We offer low-MOQ short runs for boutique brands and large-volume production for established dispensaries.

    Can I get samples before bulk production?

    Yes. Digital mockups are standard, and physical samples are available on request.

    How fast is turnaround and shipping?

    Standard production takes 5–7 business days, with rush service available. Shipping times depend on destination.

    Are these envelopes reusable?

    Yes. Options with resealable zippers or adhesive flaps allow multiple uses while keeping contents secure.

    Final Call to Action: Ship Without Fear Order Your Shatter Envelopes Today!

    Every shipment is a reflection of your brand. Don’t let broken glass, refunds, or bad reviews ruin your growth.

    With custom shatter envelopes, you get durability, branding power, compliance support, and shipping efficiency in one solution.

    👉 Order today and ship with confidence because fragile doesn’t have to mean risky.

    Additional information

    Additional information

    Box Style

    Shatter Envelopes

    Dimension (L + W + H)

    All Custom Sizes & Shapes

    Quantities

    No Minimum Order Required

    Stock

    10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock

    Printing

    No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors

    Finishing

    Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling

    Included Options

    Die Cutting, Gluing, Scored, Perforation

    Additional Options

    Eco-Friendly, Recycled Boxes, Biodegradable

    Proof

    Flat View, 3D Mock-up, Physical Sampling (On request)

    Turnaround

    7 – 10 Days, RUSH

    Shipping

    Free Shipping

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